Sustainability Specialists

Organizational excellence,  the ability to forecast and meet market needs, and a certified commitment to the environment put Delray Plants in a league of its own.

By Tacy Callies
Field Editor
Ed Koornneef, Jake Koornneef, and Randy Gilde of Delray Plants
Ed Koornneef, Jake Koornneef, and Randy Gilde
of Delray Plants
Photo by Johnathan Lonsdale

While many Florida nurseries are struggling to stay solvent, sales are soaring at Delray Plants. The nursery achieved a record-breaking week in sales in mid-March, shipping out 202 semi-loads of tropical ornamentals. Delray Plants attributes its success to several factors.

“It’s due to our sales staff, our logistics and shipping team, and our growing and production staff’s ability to have the product available when it is needed,” says Randy Gilde, who co-owns Delray Plants with his father-in-law Jake Koornneef and brother-in-law Ed Koornneef. ”We have a strong partnership with our customers, because of our ability to provide great service and the right product at the right time. We are able to consolidate, load, and deliver more volume than most in the industry.”

Delray Plants
www.delrayplants.com
Owners: Jake Koornneef, Ed Koornneef, and Randy Gilde
Locations: Palm Beach County (2), Highlands County (1), Hardee County (1), and Costa Rica (2)
Year Founded: 1968
Main Crops: Tropical foliage and tropical landscape plants
Number of Employees: 550 Customers: Mainly big boxes along with select grocery chains and a few wholesalers
Region Served: Throughout the U.S. and Canada
Member of: Florida Nursery, Growers & Landscape Association and Florida Farm Bureau
Company Philosophy: “We believe that we are stewards of God’s natural glory, and that all our actions — professional and personal — proclaim this truth.”

Ann Thompson, who has worked for Delray Plants for more than 30 years and presently serves as office manager, says that another factor contributing to the nursery’s surge in sales is that people are staying home more in this economy, and plants are a simple, inexpensive way to enjoy your home more.

Ongoing Growth

Delray Plants, headquartered in Venus, FL, primarily sells to big box stores, including more than 1,800 Walmarts and more than 550 Home Depots covering 41 states.

The nursery began on 14 acres in Delray Beach in 1968. Jake Koornneef grew weary of farming flowers and vegetables in cold environments with high heating bills. He moved to Florida, via Canada from Holland, for the warmer climate and fell in love with growing tropicals.

Today, the nursery has four locations in Florida as well as two sites in Costa Rica that produce cuttings, making it one of the largest production and shipping facilities for indoor tropical foliage in the U.S. To meet customer demand, 600,000 square feet have been added to the Venus location within the past year, and an additional 2 million square feet of newly leased space in Zolfo Springs includes 50 acres in production. The packinghouse area expanded this year by 50,000 square feet for a total space of 200,000 square feet in six separate packinghouses. One hundred employees have been added to the company within the past 18 months.

Fewer, Bigger, Better

Much foresight and preparation preceded the nursery’s impressive growth. Fifteen years ago, Jake realized that with a consolidating marketplace, nursery operations were going to be fewer, bigger, and better.
 
Ed Koornneef designed and built 31 shine machines that Delray Plants uses to automate the cleaning and processing of plants prior to shipping.
Ed Koornneef designed and built 31 shine
machines that Delray Plants uses to automate
the cleaning and processing of plants
prior to shipping.
Photo by Tacy Callies

“We began preparing ourselves for ‘fewer, bigger, and better’ by diversifying our product lines, growing what sells, and making adjustments to meet the never-ending challenges of logistics,” says Gilde. “We’ve become more interactive and hands-on inside the stores, which helps us manage and service them better.”

According to Gilde, information technology (IT) is necessary for doing business with big boxes and it is one of Delray Plants’ biggest strengths.

“We have invested heavily in our IT area with emphasis on financial analysis and reporting, logistics, and sales support,” he says. “You need to know your numbers because margins are so tight.”

Another way Delray Plants has been able to better meet marketplace demand is by becoming a “super supplier” through relationships with approximately 70 vendor partners. These partners — primarily Florida nurseries from key growing regions like Homestead, Apopka, and Tampa — allow Delray Plants to offer a wider array of plants to its customers.

Delray Plants currently buys about 20% of the material it sells. Of that amount, roughly 75% of it is ready to sell, while the remainder must first be grown to saleable size. The nursery provides hundreds of different items to their customers throughout the year.

“Delray has been a creative and dependable supplier for many years,” says Gary Mangum of Bell Nursery USA. “It pays attention to what the consumer wants, and I’m sure helps to develop trends as a result.”

Certifiably Sustainable

One of Delray Plants’ most notable achievements in its 41-year history took place on May 30, 2008. That’s when the nursery became the first potted foliage producer and the fifth potted ornamental plant producer in North America to attain sustainability certification under the Veri- Flora (www.veriflora.com) program.
 
Video
Click here for a short video on honing hydrangea health from Delray Plants' Bill Lewis.
 Gilde says the decision to become certified was based on an ongoing commitment to run a green company. “We have always strived to be a sustainable business and have been very sensitive to our impact on the environment,” he says. “We applied for certification because of the message we knew it would send to our customers and ultimately to the consumers. Achieving and maintaining VeriFlora certification allows us to publicly demonstrate the highest level of commitment to our employees, partners, customers, and the industry.”

Earning the certification took about four months and cost the nursery less than $10,000, which included fees paid to an outside company called Visions Group that helped facilitate the paperwork.

Sense And Sustainability
What are some ways nurseries can become more sustainable? Randy Gilde recommends a common-sense approach and offers the following suggestions:
-Don’t water empty bays.
-Don’t use more fertilizer (incorporated or as a top-dress) than the plant requires.
-Install as much drip irrigation as you can. It uses 85% less water than conventional overhead irrigation.
-Try to use pots made from recycled plastic and/or those that are biodegradable.

“We did have to stop using a few chemicals, but they were very low-use chemicals and were easy to replace,” Gilde says. “Other than that, the transition was seamless. We never looked at it as a tool to make us more profitable, but wanted the public/consumer to know that we are sustainable and that we use best practices in environmental stewardship, social responsibility, and product quality.”

Some of the best management practices Delray Plants employs to achieve sustainability include:
• Use of predator mites in place
of chemicals
• Use of irrigation clocks and solenoids (electric valves)
• Time-released fertilizer custom blended for specific crops
• Replacement of recyclable winter poly every two years instead of annually
• An on-site ecological system that includes ponds that support wildlife and capture runoff.

What Lies Ahead

With strong sales and proven sustainable practices in place, Delray Plants isn’t about to stop searching for ways to improve production and profits.

“We are constantly looking for new products and diversifying into new product lines that are of value to the customer and to please the consumer,” says Gilde. “We will continue to diversify and will expand as needed based on sales and profitability.”

Bonus Photos!
Click here to see a slideshow of more photos from Delray Plants.

 

Comments:

Submitted by: Anonymous
July 5, 2009
I bought a Bromeliads from WalMart - is beautiful and hardy --but what kind of soil do I need to replant this in -- it's outgrowing it's pot. PLEASE help - I woulld like to purchase more, but need to know how to sustain them. Thanks for your help
Submitted by: Linda
October 20, 2009
This is more a plea for help. A couple of months age I bought a plant from the local wall mart on the container it reads EMERALDGEM there is also a number WM0924 to start with the leaves started turning brown so I thought it needed more water so I gave it more water then the leaves turned yellow WHAT AM I DOING WRONG please help my plant Thank You in advance Linda Stahl
Submitted by: ANGELA JACKSON..
January 28, 2010
i brought a Corn plant from WalMart - it's beautiful and hardy,but leaves keep turning brown an yellow.i need 2 know how 2 sustain them can u please help me..
Submitted by: Annette
May 7, 2010
I just bought some Gardenia Trees from Home Depot in San Antonio. So that I can know how to care for them, could you please let me know what kind they are? There are two numbers on the tag: 473006 and DP1810. Thank you in advance.

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